
What is Medical Waste?
Medical waste is generated from healthcare facilities and contains potentially harmful microorganisms that can infect hospital patients, health workers and the general public.
——World Health Organization (WHO)
Type of Medical Waste
Infectious Waste: waste known or suspected to contain pathogens and pose a risk of disease transmission, e.g. waste and waste water contaminated with blood and other body fluids, including highly infectious waste such as laboratory cultures and microbiological stocks; and waste including excreta and other materials that have been in contact with patients infected with highly infectious diseases in isolation wards.
Sharps: used or unused sharps, e.g. hypodermic, intravenous or other needles; auto-disable syringes; syringes with attached needles; infusion sets; scalpels; pipettes; knives; blades; broken glass;Pathological Waste: human tissues, organs or fluids, body parts, foetuses, unused blood products and contaminated animal carcasses;
Chemical Waste: Solvents and reagents, disinfectants, sterilant, etc.
Pharmaceutical Waste: pharmaceuticals that are expired or no longer needed; items contaminated by, or containing, pharmaceuticals. Cytotoxic waste containing substances with genotoxic properties, e.g. waste containing cytostatic drugs (often used in cancer therapy); genotoxic chemicals
Hazards of Medical Waste
- Infection Risks
Pathogen Transmission:Improper handling can lead to needlestick injuries or direct contact, posing severe health risks to healthcare workers, waste handlers, and the public.
Epidemic Spread:During outbreaks (e.g., COVID-19, Ebola), mismanaged medical waste can amplify disease transmission in communities.
- Environmental Pollution
Soil and Water Contamination:Chemicals and pharmaceuticals leaching into soil/groundwater disrupt ecosystems and enter the food chain.
Air PollutionOpen burning or inefficient incineration releases toxic fumes (e.g., dioxins, furans) linked to cancer, respiratory diseases, and climate change.
- Public Health Crises
Communities near poorly managed waste sites face higher rates of infections, chronic diseases, and reduced quality of life.
WHO Statistics
According to WHO/UNICEF, in 2021, only 61% of hospitals had basic health-care waste services. The situation is far worse in fragile contexts, where based on 2023 data, only 25% of health facilities had basic health care waste management services.

Medical Waste Incineration and Dioxin Emission
Proper management of medical waste is fundamental to safeguarding both public health and the environment. While incineration has been employed for decades as a primary method of disposal worldwide, it also carries serious risks. When not properly designed or operated, medical waste incineration is a main source to generate invisible but extremely dangerous byproducts — most notably dioxins and furans, among the most toxic compounds known.
What is Dioxin
“Dioxins” are a group of chemically related compounds:
- Polychlorinated dibenzo-p-dioxins (PCDDs) and
- Polychlorinated dibenzofurans (PCDFs).
classified as persistent organic pollutants (POPs) that unintentionally produced during the incineration of waste containing chlorine
(e.g. PVC plastics). They are colorless, odorless, and highly toxic even at trace levels.
- Highly toxic:Known to cause cancer, reproductive and developmental problems, and damage to the immune system
- Persistent:Remain in the environment for years.
- Bioaccumulative:Build up in the food chain, especially in animal fats.
Even small amounts of dioxin exposure can have significant health impacts. The World Health Organization has listed dioxins among the most dangerous environmental contaminants.
How is Dioxin Formed
Dioxins are unintended byproducts formed during combustion processes involving chlorine, oxygen at a temperature range. The formation in medical waste incinerators is a complex chemical process, but it can be broken down into three key requirements:
- The Necessary Requirements
For dioxins to form, three basic elements must be present:
- Chlorine:from PVC, chlorinated disinfectants, saline residues, etc. No chlorine, essentially no dioxin formation.
- Oxygen:Readily available from the air used for combustion.
- Temperature window:dioxins are dramatically formed within the temperature range 300-500C. In the hot furnace (typically above 850°C, chlorine and carbon compounds break apart. However, during cool down, they pass through this critical temperature range. This is where the most significant dioxin formation occurs.
Source: Relative formation rates of dioxins (relative to 400°C case) at different flue gas temperature (McKay, 2001).
Why Medical Waste Incineration Generates Dioxin?
Medical waste often meets an abundance of all these requirements to generate dioxin:
- a significant proportion of plastics, disinfectants, and chemical residues.
- Oxygen presence.
- In incinerators that do not reach and maintain the necessary high temperatures (850–1100 °C) or lack adequate flue-gas cleaning systems, combustion is incomplete. This creates a perfect scenario for dioxin generation.
Once emitted, dioxins disperse into the air, settle on soil and vegetation, and eventually enter the food chain. Unlike many pollutants, they do not degrade easily, making even small releases a long-term environmental and public health concern.
Different types of incineration used
- Open Burning
- Conducted in pits or rudimentary chambers without emission control.
- Burning uncomplete and in limited temperature, producinglarge amounts of smoke, toxic particles, and extremely high levels of dioxins.
- Still practiced in under-resourced regions, but considered the most hazardous and outdated method.
- Small Incinerators
- Used by small hospitals or rural clinics.
- Often operate at insufficient and unstable temperatures.
- Limited or no gas treatment systems.
- Appear controlled but can be dangerous sources of dioxin emissions if not engineered to international standards.
- Large-Scale Incinerators
– Rotary kiln, gasifier (called pyrolysis incinerators sometime)
- Properly designed Industrial facilities with advanced and complex flue-gas treatment processing high volumes of medical waste can reduce risks significantly.
- The necessarity to have strict operational control and facilities are well maintained by a professional operation team.
- High operation and maintenance cost to meet international emission standards.
- Even though, large-scale systems emit harmful levels of pollutants and leave toxic ash.
Dioxin Emission from Medical Waste Incineration
WHO / UNEP Guidelines on Best Available Techniques and Best Environmental Practices (2006) → recommend the same 0.1 ng TEQ/Nm³ limit for medical and hazardous waste incineration.
Technology | Typical Operating Features | Reported Dioxin Emission (ng TEQ/Nm³)* | Compliance with International Standard (≤0.1 ng TEQ/Nm³*) |
Open Burning (Direct Combustion) | Waste burned in open pits or rudimentary chambers, no control, without after burner | Over 4,000 | ❌ Exceeds standard by thousands of times |
Small-Scale Incinerators | Utilizing sufficient temperatures, afterburners and other features | 10 – 500 | ❌ Can be 5,000 thousands of times above limit. Depending on proper operation and maintenance |
Large-Scale Incinerators (with pollution controls) | Two-stage combustion at >850–1,100 °C, flue-gas treatment | 0.1 – 1.0 | ⚠️ Sometimes compliant, often above |
State-of-the-Art Incinerators (Best Available Technology, BAT) | High-temp combustion + rapid quench + multi-stage flue-gas cleaning (bag filters, activated carbon, scrubbers) | ≤0.1 | ✔ below 0.1 ng TEQ/Nm³ Significantly high operation and maintenance cost |
Source: Findings on an Assessment of Small-scale Incinerators for Health-care Waste – WHO
The Alternative: Non-Incineration Treatment Technologies
Given the severe health and environmental risks associated with incineration, many countries have shifted toward cleaner, more sustainable methods of managing medical waste. These technologies neutralize pathogens without generating dioxins or other hazardous air pollutants, making them safer both for communities and the environment.
Autoclaving (Steam Sterilization)
- Usinghigh-temperature, pressurized steam to sterilize medical waste, effectively eliminate all microorganisms, including resistant pathogens.
- Generates no dioxins or furans, making it a much safer alternative.
- Produces negligible emissions and is highly cost-efficient compared toState-of-the-Art incineration technologies.
- The safest proven sterilization method over decades in human history.
The U.S. Case: From 6,000 Incinerators to Autoclaves
In the 1990s, the United States operated approximately 6,000 medical waste incinerators. However, the implementation of the Clean Air Act Amendments of 1990 and the subsequent 1997 EPA regulations on hospital/medical/infectious waste incinerators (HMIWIs) drastically changed this landscape. Once stringent dioxin emission limits and monitoring requirements were enforced, many incinerators were shut down or replaced with safer treatment methods. After years of technology evaluation, high-vacuum autoclaving emerged as the dominant solution. Today, over 90% of medical waste in the U.S. is treated by autoclaving.
Other Non-Burn Alternatives
Microwave disinfection: Uses microwave energy to heat and disinfect waste. The production cost is relatively low, and it is mostly used in small equipment with low disinfection requirements, and is rarely used in centralized treatment plants or big capacity projects.
Chemical disinfection: Employs chemical agents (e.g., chlorine compounds) to inactivate pathogens. The cost is very low, but due to the problem of secondary pollution, it is rarely used now..
Thermal treatment (non-incineration): High-temperature methods such as friction heat, very limited application with low capacity and low disinfection requirements.
A Safer Way Forward
At Gient, we are committed to providing safe, environmentally responsible medical waste treatment solutions that eliminate the dangers of dioxins and other toxic emissions.

Medical Waste Treatment Technologies
Medical waste treatment technologies are mainly divided into incineration and non-incineration methods. Incineration was once the dominant choice worldwide because it can rapidly destroy pathogens and reduce waste volume. However, it also produces hazardous emissions—especially dioxins, furans, and heavy metals—that pose serious risks to human health and the environment.
Curious about incineration and its challenges?
In contrast, non-incineration technologies have emerged as safer and more sustainable alternatives. Some, such as autoclave (steam sterilization), are now widely adopted and recognized as reliable, low-emission mainstream solutions. Others—such as microwave disinfection, chemical disinfection, dry heat systems, and plasma arc technologies—offer varying levels of maturity and application, each with its own advantages and limitations.
Driven by stricter environmental regulations and growing awareness of pollution risks, many countries are transitioning from traditional incineration to a more diversified mix of treatment methods, with non-burn solutions increasingly favored as the future of medical waste management.
A Brief History: Regulation as a Catalyst
The history of medical waste treatment was revolutionized by environmental regulation. For decades, incineration was the dominant, largely unregulated method. A major turning point was the U.S. Clean Air Act of 1990, which established stringent emission standards for medical waste incinerators in 1997. This dramatically increased the cost and complexity of compliant incineration. At that time, there were more than 6,000 medical waste incinerators operating nationwide. Within just a few years, the vast majority were shut down because they could not comply with the new limits.
This regulatory shift directly catalyzed the development and commercialization of alternative non-burn technologies. In the years following the Clean Air Act, technologies like autoclaving (steam sterilization), microwave disinfection, chemical disinfection, plasma arc, ozone treatment, and dry heat became available and adopted, creating a safer, more diverse, and environmentally conscious industry. Today, over 90% of U.S. medical waste is treated by autoclaves, proving that cleaner alternatives are both practical and effective.
Common Alternative Technologies & Their Application Status
Technology | How It Works | Best For | Application Status | Key Advantages | Key Disadvantages |
Autoclave (Steam Sterilization) | Uses high-vacuum or pre-shredding + high-temperature steam to heat and sterilize waste. | Infectious waste, sharps, pathological waste (partially) | Most Widely Adopted. The most common non-burn technology globally. | Ÿ Sterilization technology, safe in infectious control Ÿ Highly reliable Ÿ Low operational and maintenance cost Ÿ No toxic emissions | Cannot treat chemical or pharmaceutical waste. |
Microwave Disinfection | Shreds waste and uses microwaves to heat moisture and transfer heat to disinfect waste. | Infectious waste, sharps, pathological waste (partially) | Widely Adopted. A common non-burn technology. | Ÿ Disinfection technology Ÿ No liquid residues (evaporated to air) Ÿ Low production cost (non pressure vessel) | Cannot treat chemical or pharmaceutical waste. |
Steam Microwave Sterilization | Uses autoclave (pressure vessel) + microwave to heat and sterilize waste. | Infectious waste, sharps, pathological waste (partially) | Moderately Used. Common for liquid waste and specific applications. | Ÿ Sterilization technology, safe in infectious control Ÿ High efficiency Ÿ No toxic emissions | Cannot treat chemical or pharmaceutical waste. |
Dry Heat | Uses blender blades to generate friction heat to disinfect waste. | Infectious waste, sharps, pathological waste (partially) | Moderately Used. Common for liquid waste and specific applications. | Ÿ Low producing cost | Fragile, limited to very small quantity of waste. Cannot treat chemical or pharmaceutical waste. |
Chemical Disinfection | Grinds waste and mixes it with a chemical disinfectant. | Liquid waste, blood, bodily fluids. | Moderately Used. Common for liquid waste and specific applications. | Effective for liquid wastes, can be done on-site. | Chemical handling required, not for all waste types. |
Plasma Arc | An ultra-high-temperature plasma torch gasifies waste. | All types of waste, including high-risk. | Niche Use. Technologically advanced but not widely adopted due to very high capital costs. | Extremely low emissions, converts waste to inert slag. | Extremely high initial investment, Operational complexity. |
Why Alternatives Matter
Health & Safety: No dioxins, furans, or toxic emissions.
Environmental Protection: Lower pollution, reduced contamination risk.
Cost-effectiveness: Lower long-term operational and maintenance costs.
Regulatory Compliance: Meets stringent modern emission standards.
Find a Medical Waste Treatment Solution
The future of medical waste management lies in sustainable technologies. At Gient, we are committed to advancing these technologies, ensuring that medical waste treatment safeguards people and the planet.

Medical Waste Sterilization vs. Disinfection
Medical waste is dangerous because it often contains infectious materials such as blood, sharps, and contaminated plastics. To make this waste safe, it must be either sterilized or disinfected. While the two terms are sometimes used interchangeably, they are very different in practice — and the difference directly affects safety, sustainability, and recycling.
What is Sterilization?
Definition: Sterilization eliminates all forms of life — bacteria, viruses, fungi, and even highly resistant spores.
Assurance level: Validated to a Sterility Assurance Level (SAL) of 10⁻⁶, meaning less than one chance in a million that a single microorganism survives.
But SAL 10⁻⁶ is not the full story. The type of test spore used to validate the process matters:
Sterilization Technology | Biological Indicator (Test Spore) | Why It Matters |
Steam Sterilization (Autoclave, moist heat) | Geobacillus stearothermophilus spores | These spores are highly resistant to moist heat. If an autoclave can kill them, it can reliably sterilize all other pathogens. |
Dry Heat Sterilization (hot air, no moisture) | Bacillus atrophaeus spores | These spores are resistant to dry heat. Used to validate hot-air or chemical sterilization methods. |
When sterilization is proven against the most resistant spores for that method, safety is guaranteed. Autoclaves (steam sterilization) validated with G. stearothermophilus spores provide the highest assurance of sterilization for medical waste.
What is Disinfection?
Definition: Disinfection reduces microorganisms but does not necessarily kill them all.
Limitations: Spores and some pathogens may survive.
Use: Suitable for surface cleaning or liquid waste. A minimum recommended requirement for general medical waste treatment.
International Criteria of Medical Waste Treatment
The STAATT criteria (State and Territorial Association on Alternative Treatment Technologies) define microbial inactivation levels:
Level I Inactivation of vegetative bacteria, fungi, and lipophilic viruses at a 6 Log10 reduction or greater
Level II Inactivation of vegetative bacteria, fungi, lipophilic/hydrophilic viruses, parasites, and mycobacteria at a 6 Log10 reduction or greater
Level III Inactivation of vegetative bacteria, fungi, lipophilic/hydrophilic viruses, parasites, and mycobacteria at a 6 Log10 reduction or greater; and inactivation of B. stearothermophilus spores (Geobacillus stearothermophilus spores) and B. subtilis spores (Bacillus atrophaeus spores) at a 4 Log10 reduction or greater
Level IV Inactivation of vegetative bacteria, fungi, lipophilic/hydrophilic viruses, parasites, and mycobacteria, and B. stearothermophilus spores (Geobacillus stearothermophilus spores) at a 6 Log10 reduction or greater
Level III disinfection has been the recommended minimum criteria by STAATT.
STAATT Levels Achieved by Common Technologies
Technology | Typical Operating Temperature | STAATT Level | Biological Indicator (Test Spore) | Explanation |
Autoclave (Steam Sterilization, High Vacuum) | 121–134 °C (pressurized steam) | Level IV (Sterilization) | Geobacillus stearothermophilus | Gold standard for moist-heat sterilization. Proven SAL 10⁻⁶, complete inactivation of all microorganisms including resistant spores. |
Integrated Autoclave with Shredder Systems | 121–134 °C (pressurized steam) | Level IV (Sterilization) | Geobacillus stearothermophilus | Same sterilization assurance as autoclave, with shredding for volume reduction and recycling. |
Dry Heat Sterilization (frictional, hot air) | 120–150 °C | Level III–IV (depending on validation) | Bacillus atrophaeus Geobacillus stearothermophilus | Can achieve sterilization if evenly heated and properly validated, but less reliable than steam. |
Microwave Disinfection | 95–100 °C (mainly by heating internal or injected moisture) | Level II–III (Disinfection) | Bacillus atrophaeus | Heats moisture in waste, but not validated with resistant spores. Classified as disinfection, not sterilization. |
Chemical Disinfection | Ambient or slightly elevated | Level II–III (Disinfection) | None standardized for spores | Effective for liquid waste, but does not assure sterilization of solids or spores. |
Plasma Arc | >3,000 °C (plasma torch) | Level IV (Sterilization) | Not spore-based; destroys all organic matter | Extremely high temperatures gasify waste, achieving complete destruction. High cost, niche use. |
Only autoclaves are the common used technologies to reliable achieve STAATT Level IV sterilization and SAL-6 (6log10), validated with G. stearothermophilus spores.
Why Microwave is Not Sterilization
Microwave systems are sometimes misunderstood as “sterilization,” but in reality they are disinfection technologies.
How microwaves work
Microwaves usually do not directly kill germs. Instead, they mainly heat the moisture inside the waste (or extra moisture injected into the system). The hot environment can kill many bacteria and viruses, but it is not the same as the temperature controlled in pressurized steam sterilization.
Not the right spores for validation
Microwave systems use Bacillus atrophaeus spores for testing, however, these are used for dry heat. In a moist processing environment. 6log10 (99.9999%) of Bacillus atrophaeus spores does not validate SAL 10⁻⁶ of sterilization assurance. That means microwaves cannot scientifically prove sterilization at the required.
Industry recognition
In the medical industry worldwide, microwave systems are not validated or accepted as a sterilization technology.
Why Autoclave Sterilization is Safer
Proven by the toughest spores (G. stearothermophilus), not just easy-to-kill organisms.
Complete safety: eliminates all pathogens, including HIV, hepatitis, TB, and COVID-19.
No toxic emissions: unlike incineration.
Cost-effective: cost-effective in operation and maintenance.
Enables recycling: sterilized plastics and other materials can be safely recycled.
Globally compliant: meets WHO, EU, and EPA standards.
Advanced: The modern medical waste autoclave system efficiently solve most of the problems in medical waste world.
At Gient, our first priority is protecting people and the planet. We are dedicated to the highest standards of safety and sustainability in every solution we deliver.